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One Grid, Infinite Applications.

Our tried-and-true automation solutions deliver key productivity and efficiency benefits to a wide range of industries.

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OSRS / Combine+Separate

Combine, Separate, Load & Outload

OSRS / Combine+Separate

Use Your Grid To Securely Store Outbound Orders Prior To Dispatch.

Storage space, handling fatigue, tracking and security implications of completed orders in the fulfillment process can be costly and are often overlooked when evaluating automation options. The Combine+Separate Machine replaces complex, costly and risky integration of extra equipment & processes, simplifying your supply chain. 

Many technology providers leave it up to their customers to manage the handling of completed orders during the fulfillment process. As a customer of our own technology, we know that a holistic approach is far more efficient. So we created the Combine+Separate Machine, an automated solution for storing completed orders within the OSRS grid.

The Combine+Separate Machine replaces complex, costly and risky integration of extra equipment & processes by automating the insertion and removal of delivery containers into plastic and metal storage bins for secure, traceable transport in the grid. It optimizes the flow of these containers to and from pick stations, and to outbound processes (e.g. by store aisle for retail store replenishment delivery), reducing human touchpoints.

Integrated with our Warehouse Execution System (WES) software, the Combine+Separate Machine enables high-throughput, flexible picking within the grid, supporting pre-picking, buffering, and sequencing for dispatch on specific routes without any single point of failure.

The machine eliminates a costly need for extra conveyor, third-party systems and floorspace by simply buffering picked orders back into the grid for temporary storage—all while using customers’ own delivery containers.

OSRS / Combine+Separate

Key Features

Automate Picked Order Processing Thoughtful automation of delivery container handling dramatically reduces strain and reliance placed on further manual or automation processes  
Secure and Space-Efficient Automatically store delivery containers safely in the grid, maximizing vertical space and eliminating secondary storage needs.  
Intelligent Sequencing Software orchestrates the loading and retrieval of empty delivery containers through to outbound sequencing of orders, based on clients' up and downstream processes.  
Flexible Handling Support automated handling of a range of shipping container types in-grid, including RPCs, through interchangeable container manipulators.  
OSRS / Combine+Separate

Frequently Asked Questions

Common questions about Ocado Storage and Retrieval System (OSRS) pick stations.
What throughput can my company expect from the Combine+Separate Machine? The Combine+Separate Machine is capable of up to 175 bin presentations per hour. This number will vary depending on grid height and application.
What container types can the Combine+Separate Machine handle?

The Combine+Separate Machine can handle a variety of different totes and RPCs through customizable, interchangeable container manipulators. This includes containers made from materials such as plastic and cardboard.

The flexibility in compatible container type allows for customers to retain their existing assets already integrated into their supply chain.

What are the maximum container dimensions the Combine+Separate Machine can handle? We are flexible with what mechanisms we use to handle different assets, but there is a maximum footprint of 600 x 400 and maximum of 340mm high. Get in touch with us to see whether your existing delivery containers are suitable.

OSRS / Combine+Separate

Technical Specifications

Performance
  • Throughput: 175 bin presentations per hour1
  • Uptime: >99%

1 Bin presentation rate will vary based on grid height and application

Components
  • Electro-mechanical Bin manipulators
  • Internal Bin positioning conveyors
  • Grid interface conveyors
  • Electrical control panel, emergency stop and reset buttons
Resource Requirements
  • Power: 4.2 kW (nominal)
  • Network: RJ45 100 Mb/s ethernet ports
Physical Data
  • Dimensions: 5.5m x W 2m x H 2.1m
  • Weight: 1,500kg
  • Operating environment: Temperature +2 to +28C; Humidity: 20-80%
Certifications
  • CE & NRTL Approval
  • Seismic compliant
OSRS / Combine+Separate

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Ocado Intelligent Automation

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